Hey, WhatsThatSound
I’ve been using the DL for about 4 years without any issues whatsoever. Now it’s getting flaky. Just like you I now cannot rely on it.
My tale of woe:
I’ve been experiencing something almost the same for about 3 months. A very intermittent problem indeed. Set everything up as normal. Power up, no audio from main outs at all. Preamps set normal, digital trim set as needed, Main volume up along with appropriate channel volume level. Check everything from mics to cables to making sure powered cabs are on and volume up, no audio. iPad was directly connected to the DL via an Apple 30 pin to Lightning adaptor.
Even when running wirelessly this can still happen randomly.
Mind you, I’ve never checked the AUX outs at all. Don’t use them for the venues I do. School concerts.
Finally give up checking, power off the DL, wait 20 seconds, power on and DL works perfectly throughout the show. Sometimes it won’t even charge or recognize the connected iPad, until I power cycle it. The mixer firmware is the latest version along with MF and my iPad Air 2 is also on the latest version of iOS.
To try and get it repaired would cost almost as much as to buy a new digital mixer. It’s not worth it to even call Mackie about the issue. Not under warranty anymore.
I guess I've been very lucky that the DL has worked great for the 4 plus years. They certainly don't last forever! LOL!
Gotta start looking for a new digital mixer! G.A.S here we come! Woo Hoo!