I hope everything went according to plan last night. It would be informative if the cause of your problem could be identified at this stage. This would give others a heads up. Can you state what physical hardware if any you changed out? Any procedure you may remember doing differently?
There have been no physical hardware changes. HOWEVER, when I first discovered the missing recordings that I thought were there, I ran a check on the HDD and it turned up a few errors. I had the errors corrected in the hopes that the files would then appear, but no such luck. While I used the same HDD, I did reformat it with the DL32R after rebooting the mixer. I then hit "eject", plugged it into my PC, dragged the previously saved "Music" folder back onto the drive with my recordings for intermission, and then I created a new "Recordings" folder.
I think the biggest takeaway that I got from this was the bit about needing an additional minute for the firmware to update after it says it's ready... THAT is something that definitely should be added to the manual. Because I am all but certain whenever I updated the firmware last, I didn't wait a minute before launching the app. I also was not in the habit of "ejecting" the HDD before powering down at the end of each show.
So in conclusion, I think the latter two items were the most important - wait after the firmware updates for a good minute after you *think it's ready to go and get in the habit of ejecting the HDD before powering down. Last night's show recorded with no discernible problems, but again, I haven't had the chance to offload the files yet, but remain confident that they are just fine.
UPDATE: I've started mixing down some tracks from the shows. All is right in my world, again. Hallelujah!