An update to my OP about this topic, if you're interested of course.
Still having a lot of trouble with Airplay dropping sync when playing tracks with any iDevice. It’s rock steady while playing tunes to the express, but when you leave it idle for up to 5 minutes (devices not allowed to go to sleep, always on) and come back to use airplay, you have to force the iDevice to reconnect.
Using Airplay with the windows laptop and iTunes, Airplay never drops even when left idle. Was on the phone to Apple Support about this issue, spoke to Apple networking tech and even an iOS tech. They couldn’t figure out what was going on.
It was suggested that I do a complete recovery on my iPod Touch 5th gen using iTunes. This wipes everything off the device and does a complete re-install of, in this case, iOS 9.1. I did this and when everything was restored, I tried Airplay once again and low and behold, it dropped Airplay sync with the express router regular as clock work when left to idle. I even reset my express router back to factory specs as well, to no avail.
I tried both the iPad 2 and Air 2 with the same results. Ugh!
Funny that there are no issues with a laptop running Windows 10, iTunes and Airplay with the AirPort Express whatsoever.
Starting to think that there is a bug with iOS 9.X causing AirPlay connectivity to drop like that. Not good when playing backing tracks for choirs at major (okay small) school concerts. Actually even the iOS tech hinted that this might, kinda like, even possibly be an iOS 9.X issue and that iOS 9.2 might, sort of fix it.
Here’s hoping for a fairly quick release of iOS 9.2, cause once you’ve run your shows completely wireless (okay dozens of times!) you never go back. (if you don't have to, of course as a last resort, hence the backup analog mixer)
Thank you for reading this.
PS: Wireless connectivity with the Airport Express, DL1608 and MF is rock solid all the time. Not ever one drop out, that I noticed. Hmm!